Kia Sorento Fuel Pump: Specs, Fitment & Common Faults
Confirmed: a genuine recall covers a fuel pipe fault caused by a previous engine replacement — plus an unusually generous 15-year/185,000-mile extended warranty on certain engines, and a real hesitation-before-failure pattern worth knowing.
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OEM Part Number: confirm via VIN — fuel pumps (aftermarket) Bosch 0 580 454 094 / Hüco 133047
| Fuel pumps / feed units (aftermarket) | Astemo 2503568 (complete diesel feed unit with fuel sender); Hüco 133047 (petrol in-tank pump assembly, assembly information to be observed); Bosch 0 580 454 094 (in-tank pump); Pierburg 7.06032.42.0 (mechanical fuel pump with seal ring); Delphi FE0735-12B1 (fuel supply module, no pressure sensor, no gasket); Ridex 458F0040 (in-tank feed unit, 3.4 bar / 100 l/h, 2 connectors, mounting material included); Meat & Doria 76416 (in-tank pump, 3 bar / 95 l/h). |
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| Types & variants | UK cars are almost all 2.2 CRDi diesels, which use an in-tank sender module with a lift pump feeding the high-pressure pump; the Astemo 2503568 is the only complete diesel module and includes the sender. The petrol listings (Hüco, Bosch, Ridex, Meat & Doria) are bare in-tank pumps at about 3 to 3.5 bar for the 2.0 GDI, 2.4 and 3.3 engines. The Pierburg item is a mechanical engine-driven pump, not an in-tank unit. |
| Genuine (OE) numbers quoted | 311112P900 (Hoffer 7507846); 8450008680 (Kamoka 8410005); 170429F500 (Meat & Doria 76416). |
| Fitment notes | Petrol and diesel modules are different parts and are not interchangeable; the diesel Astemo unit replaces the whole module including the gauge sender, while the petrol bare pumps are only a drop-in if the old housing, ports and plug match. |
Confirmed: A Genuine Recall Worth Checking, Especially If You've Had Engine Work — Kia Sorento Fuel Pump
This is genuinely worth checking directly if your Sorento previously had an engine replaced under warranty or a prior recall: Kia issued a confirmed recall (reference SC172) covering cars that had received an engine replacement under the earlier connecting rod bearing recall, addressing a high-pressure fuel pipe connecting to the fuel pump outlet that may have been damaged, misaligned, or improperly torqued during that earlier replacement procedure — creating a genuine fuel leak and fire risk. If your car has had an engine replaced for any reason, it's genuinely worth checking whether this specific follow-up recall was also completed, since the fault stems directly from that earlier repair work rather than from the original factory build.
It's also genuinely worth knowing about an unusually generous, real extended warranty: Kia extended coverage for the high-pressure fuel pump specifically on the 3.3-litre V6 2019-2020 Sorento to 15 years or 185,000 miles — worth checking whether your specific engine and model year qualifies, since this considerably exceeds the car's original warranty term.
Kia Sorento Fuel Pump: A Part That Fails at the Worst Possible Moments
On the Kia Sorento, few component failures are as inconveniently timed as this one — it has a habit of stranding drivers mid-journey rather than giving a clean warning while the car is safely parked. Knowing the early signs buys valuable time to get it sorted before that happens.
Kia Sorento Fuel Pump: Watch: Replacing It
1A Auto, UM Sorento
Kia Sorento Fuel Pump: What It Does
The Kia Sorento's fuel pump draws fuel from the tank and delivers it to the engine at the pressure required for proper combustion. Almost all modern versions sit inside the fuel tank itself, submerged in fuel, which is partly why access for replacement is more involved than the part's small size might suggest.
Kia Sorento Fuel Pump: Generations & Engines: Fuel Pump Type
| BL (2002–2009), Delta/Mu petrol & older diesel | Spans both diesel (in-tank lift pump plus an engine-mounted high-pressure pump) and petrol (in-tank low-pressure pump, plus a separate high-pressure pump if direct-injection) variants — confirm your exact engine before ordering |
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| XM/UM/MQ4 (2009–present), Theta petrol & D4HA/D4HB CRDi diesel | Spans both diesel (in-tank lift pump plus an engine-mounted high-pressure pump) and petrol (in-tank low-pressure pump, plus a separate high-pressure pump if direct-injection) variants — confirm your exact engine before ordering |
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Kia Sorento Fuel Pump: Warning Signs, DIY Difficulty & Aftermarket Advice
These are the same regardless of make or model — see our full Fuel Pump Guide for symptoms to watch for (including the low-pressure vs high-pressure distinction on direct-injection engines), confirming fitment against your VIN, and OE suppliers worth knowing.
More Kia Fuel Pump
The same part, covered across other Kia models.